Subproject C7

Structural Health Control of load-carrying mechanical systems

Uncertainty in the predicted lifetime of load-carrying mechanical systems in consequence of functional impairment or collapse will be controlled by autonomous approaches of structural health monitoring and control. Hence the system’s behavior is monitored and integrated actuators are used for structural control.

Figure 1.: a) Beam with circular cross section with piezo-elastic support vibration attenuation, b) section view and c) foto of the piezo-elastic support
Figure 1.: a) Beam with circular cross section with piezo-elastic support vibration attenuation, b) section view and c) foto of the piezo-elastic support

On the one hand, uncertainty in the vibration behavior of truss structures is controlled by vibration attenuation of several beams with multiple shunted piezo-elastic beam supports. On the other hand, novel (semi-)active kinematic guidance elements are developed and investigated to control uncertainty in the load distribution of kinematically connected trusses in the SFB-Demonstrator.

In sub-project C7a, piezoelectric shunt damping with RL- and RLC-shunt is investigated as a semi-active approach for vibration attenuation of a beam with circular cross section (see Figure 1).

Figure 2.: a) Vibration amplitude of the beam for the unloaded case (solid line), axial tension load (dotted) und axial compression load (dashes) and b) normalized histogram without and with RL- and RLC-shunt
Figure 2.: a) Vibration amplitude of the beam for the unloaded case (solid line), axial tension load (dotted) und axial compression load (dashes) and b) normalized histogram without and with RL- and RLC-shunt

There, the influence of epistemic data uncertainty realized by the variation of static axial loads on the vibration attenuation via piezoelectric shunt damping is investigated. The variation of static loads results in a decrease of the first resonance frequency for compressive loads as well as an increase for tensile loads, figure 2a). Furthermore, aleatoric uncertainty from the manufacturing and assembly of the piezo-elastic support as well as from the variation of shunt components and transducer parameters for RL- and RLC- shunts is quantified and investigated using a Monte-Carlo simulation, figure 2b). For both, experimental and numerical investigations, the RLC-shunt achieves a higher vibration attenuation with lower deviation at the same time.

Figure 3.: Test setup of the beam truss structure
Figure 3.: Test setup of the beam truss structure

For the two-dimensional beam truss structure in figure 3, numerical investigations showed a successful vibration attenuation with piezoelectric shunt damping if data uncertainty is present. The achieved vibration attenuation with RL- and RLC-shunt as well as the corresponding uncertainty is quantified and compared for variable static loads. A lower uncertainty and at the same time higher vibration attenuation is observed when using the RLC-shunt. The current work is focused on experimental validation of those results and (non-)robust optimization to determine the number and positions of the piezo-elastic support as well as to tune the shunt parameters.

Figure 4.: Test setup for semi-active load redistribution with predetermined load path (solid blue line), additional load path through the left guidance element (dashed red line) and remaining less exhausted load path (solid red line) with the right support assumed to be damaged
Figure 4.: Test setup for semi-active load redistribution with predetermined load path (solid blue line), additional load path through the left guidance element (dashed red line) and remaining less exhausted load path (solid red line) with the right support assumed to be damaged

Furthermore, load-bearing structures in mechanical engineering applications typically face the challenge of withstanding and transmitting external loads. In most cases, the load path through the load-bearing structure is predetermined by the design. However, if parts of the load-bearing structure become weak or suffer damage, e.g. due to deterioration or overload, the load capacity becomes uncertain. In sub-project C7b, the semi-active load redistribution to bypass a portion of the loading away from damaged parts of the structure is used in order to prevent the structure from failure or malfunction.

Figure 5.: Section view of the semi-active guidance element with electromagnetic friction brake for load path manipulation
Figure 5.: Section view of the semi-active guidance element with electromagnetic friction brake for load path manipulation

The structure to investigate semi-active load redistribution, see Figure 8, is based on a load-bearing structure developed within the SFB 805 and consists of a translational moving mass connected to a beam by a spring damper and two newly developed semi-active augmented guidance elements for load redistribution, see Figure 9. The stiffness characteristic of the beam’s supports can be adjusted to simulate structural damage. In turn, the structural damage causes i. a. misalignment of the beam, which is defined as malfunction. The proposed semi-active load redistribution provides a technological possibility to influence the load path during operation via augmenting already existing parts of the load-bearing structure with actuators.

Figure 6.: Posterior distribution with 95% interpercentile intervals on the diagonals and bivariate joint distributions with 95% contour on the off-diagonals for the viscous damping b_s, the mass m_Aand the friction induced force F_μ
Figure 6.: Posterior distribution with 95% interpercentile intervals on the diagonals and bivariate joint distributions with 95% contour on the off-diagonals for the viscous damping b_s, the mass m_Aand the friction induced force F_μ

For accurate numerical predictions of the load redistribution capability, an adequate mathematical model is indispensable. Therefore, the credibility of the load-bearing structure’s mathematical model predictions is evaluated and increased methodologically by model parameter uncertainty quantification and reduction. A Bayesian inference based calibration procedure is applied to reduce 6 and simultaneously quantify the model parameter uncertainty, Figure 10. Thus, the model is adjusted to the present conditions and the model prediction accuracy is increased.

Figure 7.: Measured beam misalignment with simulated uncertainty ranges due to parameter uncertainty for the undamaged system (black line), damaged (blue line)and damaged but controlled (red line)
Figure 7.: Measured beam misalignment with simulated uncertainty ranges due to parameter uncertainty for the undamaged system (black line), damaged (blue line)and damaged but controlled (red line)

Comparing the passive and semi-active load-bearing structure, the malfunction is reduced by up to 52% numerically and by 45% experimentally. The semi-active guidance elements achieve a redistribute of the load between the two supports of the beam. The uncertainty of the model prediction is taken into account by Monte Carlo simulations and visualized via uncertainty areas, Figure 11. The results of sub-project C7b contribute to the methodological parameter uncertainty quantification and reduction as well as the technological application of semi-active load redistribution.


[1] Enß, Georg; Gehb, Christopher M.; Götz, Benedict; Melz, Tobias; Ondoua, Serge; Platz, Roland; Schaeffner, Maximilian (2014): Device for optimal load transmission and load distribution in lightweight structures (Kraftübertragungsvorrichtung) am 15.05.2014. Veröffentlichungsnr: DE 10 2014 106 858 A1.

[2] Enß, Georg; Götz, Benedict; Kohler, Michael; Krzyzak, Adam; Platz, Roland (2014): Nonparametric estimation of a maximum of quantiles. In: Electronic Journal of Statistics 8 (2), S. 3176–3192. DOI: 10.1214/14-EJS970.

[3] Götz, Benedict; Platz, Roland; Melz, Tobias (2014): Consistent Approach to describe and evaluate uncertainty in vibration attenuation using resonant piezoelectric shunting and tuned mass dampers. In: Maurice Lemaire und Eduardo Souza de Cursi (Hg.): Uncertainties 2014. Proceedings of the 2nd International Symposium on Uncertainty Quantification and Stochastic Modeling. Rouen, France, June 23 – 27. INSA-Rouen, S. 51–64.

[4] Gehb, Christopher M.; Platz, Roland; Melz, Tobias (2014): Influence of varying active support stiffness on the load path in a 2D-truss for structural health control. In: Proceedings of 6th World Conference on Structural Control and Monitoring WCSCM, July 15 – 17. EACS – European Association for the Control of Structures. Barcelona, Spain, S. 3067–3074.

[5] Götz, Benedict; Platz, Roland; Melz, Tobias (2014): Effect of uncertain boundary conditions and uncertain axial loading on lateral vibration attenuation of a beam with shunted piezoelectric transducers. In: Proceedings of ISMA2014 including USD2014 International Conference on Uncertainty in Structural Dynamics. ISMA. Leuven, Belgium, S. 4495–4508.

[6] Enß, Georg; Gehb, Christopher M.; Götz, Benedict; Melz, Tobias; Ondoua, Serge; Platz, Roland; Schaeffner, Maximilian (2015): Device for bearing design elements in lightweight structures (Festkörperlager) am 26.01.2015. Veröffentlichungsnr: DE 10 2015 101 084 A1.

[7] Götz, Benedict; Platz, Roland; Melz, Tobias (2015): Lateral vibration attenuation of a beam with circular cross-section by supports with integrated resonantly shunted piezoelectric transducers. In: Proceedings of SMART2015. 7th ECCOMAS Thematic Conference on Smart Structures and Materials. ECCOMAS – European Community on Computational Methods in Applied Sciences. Ponta Delgada, Azores.

[8] Gally, Tristan; Gehb, Christopher M.; Kolvenbach, Philip; Kuttich, Anja; Pfetsch, Marc E.; Ulbrich, Stefan (2015): Robust Truss Topology Design with Beam Elements via Mixed Integer Nonlinear Semidefinite Programming. In: AMM 807, S. 229–238. DOI: 10.4028/www.scientific.net/AMM.807.229.

[9] Gehb, Christopher M.; Platz, Roland; Melz, Tobias (2015): Approach to prevent locking in a spring-damper system by adaptive load redistribution in auxiliary kinematic guidance elements. In: Proc. SPIE 9433, Industrial and Commercial Applications of Smart Structures Technologies 2015, Bd. 9433. SPIE international society for optics and photonics. San Diego, USA, 94330G-94330G-9. Online verfügbar unter http://dx.doi.org/10.1117/12.2086491.

[10] Götz, Benedict; Schaeffner, Maximilian; Platz, Roland; Melz, Tobias (2015): Model verification and validation of a piezo-elastic support for passive and active structural control of beams with circular cross-section. In: Applied Mechanics and Materials, Trans Tech Publications 807, S. 67–77.

[11] Gehb, Christopher M.; Platz, Roland; Melz, Tobias (2016): Active load path adaption in a simple kinematic load-bearing structure due to stiffness change in the structure's supports. In: Journal of Physics: Conference Series 744 (1), S. 12168. DOI: 10.1088/1742-6596/744/1/012168.

[12] Götz, Benedict; Heuss, Oliver; Platz, Roland; Melz, Tobias (2016): Optimal tuning of shunt parameters for lateral beam vibration attenuation with three collocated piezoelectric stack transducers. In: 6th European Conference on Structural Control. Sheffield, England, July 11 – 13. EACS – European Association for the Control of Structures, S. 12.

[13] Götz, Benedict; Schaeffner, Maximilian; Platz, Roland; Melz, Tobias (2016): Lateral vibration attenuation of a beam with circular cross-section by a support with integrated piezoelectric transducers shunted to negative capacitances. In: Smart Mater. Struct. 25 (9), 1 – 10. DOI: 10.1088/0964-1726/25/9/095045.

[14] Platz, Roland; Götz, Benedict; Melz, Tobias (2016): Approach to evaluate and to compare basic structural design concepts of landing gears in early stage of development under uncertainty. In: Barthorpe Robert J., Roland Platz, Israel Lopez, Babak Moaveni und C. Papadimitriou (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 34th IMAC, Springer, Cham, S. 167-175.

[15] Schaeffner, Maximilian; Götz, Benedict; Platz, Roland (2016): Active buckling control of a beam-column with circular cross-section using piezo-elastic supports and integral LQR control. In: Smart Mater. Struct. 25 (6), S. 1–10. DOI: 10.1088/0964-1726/25/6/065008.

[16] Gehb, Christopher M.; Platz, Roland; Melz, Tobias (2017): Comparison of Control Strategies for Global Load Path Redistribution in a Load-bearing Structure. In: International Conference on Structural Engineering Dynamics (ICEDyn). Ericeira, Portugal.

[17] Götz, Benedict; Platz, Roland; Melz, Tobias (2017): Lateral Vibration Attenuation of a Beam with Piezo-Elastic Supports Subject to Varying Axial Tensile and Compressive Loads In: Barthorpe Robert J., Roland Platz, Israel Lopez, Babak Moaveni und C. Papadimitriou (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 35th IMAC, Springer, Cham, S. 1–8.

[18] Kuttich, Anja; Götz, Benedict; Ulbrich, Stefan (2017): Robust optimization of shunted piezoelectric transducers for vibration attenuation considering different values of electromechanical coupling. In: Barthorpe Robert J., Roland Platz, Israel Lopez, Babak Moaveni und C. Papadimitriou (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 35th IMAC, Springer, Cham, S. 51-59.
[19] Gehb, Christopher M.; Platz, Roland; Melz, Tobias (2017): Global Load Path Adaption in a Simple Kinematic Load-Bearing Structure to Compensate Uncertainty of Misalignment Due to Changing Stiffness Conditions of the Structure’s Supports. In: Barthorpe Robert J., Roland Platz, Israel Lopez, Babak Moaveni und C. Papadimitriou (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 35th IMAC, Springer, Cham, S. 133–144.

[20] Platz, Roland; Götz, Benedict (2017): Non-probabilistic Uncertainty Evaluation in the Concept Phase for Airplane Landing Gear Design. In: Barthorpe Robert J., Roland Platz, Israel Lopez, Babak Moaveni und C. Papadimitriou (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 35th IMAC, Springer, Cham, S. 161-169.

[21] Götz, Benedict; Platz, Roland; Melz, Tobias (2017): Consistent approach to describe and evaluate uncertainty in vibration attenuation using resonant piezoelectric shunting and tuned mass dampers. In: Mechanics & Industry 18 (1), S. 108. DOI: 10.1051/meca/2016011.

[22] Li, Sushan; Goetz, Benedict; Schaeffner, Maximilian; Platz, Roland (2017): Approach to prove the efficiency of the monte carlo method combined with the elementary effect method to quantify uncertainty of a beam structure with piezo-elastic supports. In: Manolis Papadrakakis, Vissarion Papadopoulos und George Stefanou (Hg.): Proceedings of the 2nd International Conference on Uncertainty Quantification in Computational Sciences and Engineering (UNCECOMP 2017). Rhodes Island, Greece, 15.06.2017 – 17.06.2017, S. 441–455.

[23] Götz, Benedict; Platz, Roland; Melz, Tobias (2018): Effect of static axial loads on the lateral vibration attenuation of a beam with piezo-elastic supports. In: Smart Mater. Struct. 27 (3), S. 35011. DOI: 10.1088/1361-665X/aaa937.

[24] Götz, Benedict; Kersting, Sebastian (2018): Estimation of Uncertainty in the Lateral Vibration Attenuation of a Beam with Piezo-Elastic Supports by Neural Networks. In: AMM 885, S. 293–303. DOI: 10.4028/www.scientific.net/AMM.885.293.

[25] Hoppe, Florian; Knoll, Maximilian; Götz, Benedict; Schaeffner, Maximilian; Groche, Peter (2018): Reducing Uncertainty in Shunt Damping by Model-Predictive Product Stiffness Control in a Single Point Incremental Forming Process. In: AMM 885, S. 35–47. DOI: 10.4028/www.scientific.net/AMM.885.35.

[26] Schlemmer, Pia D.; Kloberdanz, Hermann; Gehb, Christopher M.; Kirchner, Eckhard (2018): Adaptivity as a Property to Achieve Resilience of Load-Carrying Systems. In: AMM 885, S. 77–87. DOI: 10.4028/www.scientific.net/AMM.885.77.

[27] Götz, Benedict (2018): Evaluation of uncertainty in the vibration attenuation with shunted piezoelectric transducers integrated in a beam-column support. Dissertation. Technische Universität Darmstadt, Darmstadt. System Reliability, Adaptive Structures, and Machine Acoustics SAM.

[28] Lenz, Jonathan; Holzmann, Hendrik; Platz, Roland; Melz, Tobias (2019): Vibration Attenuation of a Truss Structure with Piezoelectric Shunt-Damping for varying Static Axial Loads in the Truss Members. In: 3rd International Conference on Structural Engineering Dynamics (ICEDyn). Viana do Castelo, Portugal.

[29] Lenz, Jonathan; Platz, Roland (2019): Quantification and Evaluation of Parameter and Model Uncertainty for Passive and Active Vibration Isolation. In: Barthorpe Robert J. (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 37th IMAC, Springer, Cham, S. 135–147.

[30] Locke, Robert; Kupis, Shyla; Gehb, Christopher M.; Platz, Roland; Atamturktur, Sez (2019): Applying Uncertainty Quantification to Structural Systems: Parameter Reduction for Evaluating Model Complexity. In: Barthorpe Robert J. (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 37th IMAC, Springer, Cham, S. 241–256.

[31] Gehb, Christopher M.; Platz, Roland; Melz, Tobias (2019): Two control strategies for semi-active load path redistribution in a load-bearing structure. In: Mechanical Systems and Signal Processing 118, S. 195–208. DOI: 10.1016/j.ymssp.2018.08.044.

[32] Gehb, Christopher M. (2019): Uncertainty evaluation of semi-active load redistribution in a mechanical load-bearing structure. Dissertation. Technische Universität Darmstadt, Darmstadt. System Reliability, Adaptive Structures, and Machine Acoustics SAM.

[33] Feldmann, Robert; Gehb, Christopher M.; Schaeffner, Maximilian; Melz, Tobias (2020): Recursive Gaussian Processes for Discrepancy Modeling. In: Proceedings of ISMA2020 including USD2020 International Conference on Uncertainty in Structural Dynamics. ISMA. Leuven, Belgium.

[34] Gehb, Christopher M.; Atamturktur, Sez; Platz, Roland; Melz, Tobias (2020): Bayesian Inference Based Parameter Calibration of the LuGre-Friction Model. In: Exp Tech 18 (1), S. 194. DOI: 10.1007/s40799-019-00355-7.

[35] Lenz, Jonathan; Rexer, Manuel; Al-Baradoni, Nassr; Gehb, Christopher M.; Feldmann, Robert; Schaeffner, Maximilian (2020): Topology Selection for a Load-Carrying Truss Structure using an Info-Gap Approach. Proceedings of the 38th IMAC, A Conference and Exposition on Structural Dynamics 2020.

[36] Lenz, Jonathan; Schäffner, Maximilian; Platz, Roland; Melz, Tobias (2020): Selection of an adequate model of a piezo-elastic support for structural control in a beam truss structure. In: M. Zhu (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 38th IMAC. Springer, Cham, S. 41-49.

[37] Feldmann, Robert; Schaeffner, Maximilian; Gehb, Christopher M.; Platz, Roland; Melz, Tobias (2020): Analyzing Propagation of Model Form Uncertainty for Different Suspension Strut Models. In: M. Zhu (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 38th IMAC. Springer, Cham, S. 255-263.

[38] Feldmann, Robert; Gehb, Christopher M.; Schäffner, Maximilian; Matei, Alexander; Lenz, Jonathan; Kersting, Sebastian; Weber Moritz (2020): A Detailed Assessment of Model Form Uncertainty in a Load-Carrying Truss Structure. In: M. Zhu (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 38th IMAC. Springer, Cham, S. 303-314.

[39] Gehb, Christopher M.; Platz, Roland; Melz, Tobias (2020): Bayesian Inference Based Parameter Calibration of a Mechanical Load-Bearing Structure’s Mathematical Model. In: M. Zhu (Hg.): Model Validation and Uncertainty Quantification, Volume 3. Proceedings of the 38th IMAC. Springer, Cham, S. 337-347.

[40] Götz, Benedict; Kersting, Sebastian; Kohler, Michael (2020): Estimation of an improved surrogate model in uncertainty quantification by neural networks. In: Ann Inst Stat Math 47 (3), S. 2261. DOI: 10.1007/s10463-020-00748-1.

Subproject Managers

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Prof. Dr.-Ing. Tobias Melz